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CNC spark erosion system

Of course. Here is a 500-word description of a CNC spark erosion system, written in English and without mentioning any company names.A CNC Spark Erosion System, more formally known as a CNC Electrical Discharge Machine (EDM), is a highly precise, non-conventional manufacturing process used to shape hard metals and create complex geometries that are challenging or impossible to achieve with traditional machining techniques. Unlike milling or turning, which rely on physical cutting forces, spark erosion removes material through a series of controlled electrical discharges, or sparks, between an electrode and a submerged workpiece.The core principle of the technology is thermal erosion. The system consists of a power supply, a dielectric fluid reservoir, a servo-controlled electrode, and a sophisticated CNC unit. The workpiece and the electrode are submerged in a dielectric fluid, typically de-mineralized water or hydrocarbon oil. The CNC system precisely positions the electrode (which can be a shaped tool or a wire) close to the workpiece without making physical contact. A high-frequency electrical pulse is then applied, creating a powerful electric field.This field ionizes the dielectric fluid at the point of smallest gap, forming a conductive plasma channel. A spark jumps across this gap, generating an intense, localized heat of approximately 8,000 to 12,000 degrees Celsius. This immense heat instantly melts and vaporizes a microscopic amount of material from both the workpiece and the electrode. The dielectric fluid then flushs away the eroded particles and cools the area, while also acting as an insulator to prevent further sparking until the next pulse is generated. This cycle of charging, sparking, and flushing repeats tens of thousands of times per second, gradually carving the inverse shape of the electrode into the workpiece with extreme accuracy.There are two primary types of CNC Spark Erosion systems. Sinker EDM (or Ram EDM) uses a pre-machined, often graphite or copper, electrode that is CNC-driven into the workpiece to create a 3D cavity, such as a mold or die. Wire EDM utilizes a continuously fed, thin brass or stratified wire as the electrode to perform intricate 2D cuts through the workpiece, ideal for creating punches, tools, and prototypes.The advantages of this technology are significant. It can machine incredibly hard, brittle materials like hardened tool steel, titanium, carbides, and Inconel without inducing mechanical stresses, as there is no direct contact. It achieves exceptional surface finishes and extreme dimensional accuracy, often within microns. It excels at producing complex internal features, sharp internal corners, and delicate parts that would break under conventional cutting forces.In summary, the CNC Spark Erosion System is an indispensable tool in advanced manufacturing. Its unique thermal erosion process, governed by precise computer numerical control, enables the creation of high-precision, complex components from the toughest materials, making it a cornerstone technology in the aerospace, medical, automotive, and tool-and-die industries.

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  • AM120 precision single-head EDM machine intelligent CNC machine tool

    AM120 precision single-head EDM machine intelligent CNC machine tool

    Category: AM single-head series
    Browse number: 10
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    Release time: 2025-09-11 09:36:18
    Mirrordick AM120 Precision Single-Head EDM Machine: Offers superior mirror surface finishing, intelligent Windows CNC control, and automated features like ATC & 3D inspection. Boost your mold & die production efficiency with our award-winning technology and lifelong support. Get a quote!

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